Film Radiography is Declining in Industrial Testing Applications

DODGED THE DIGITAL DILEMMA

The shift from analog to digital technology has given a new lease of life for NDT applications in the industrial radiography market, thus, broadening the scope beyond traditional applications. Digital X-ray systems are proliferating with increased acceptance across all industry verticals, including highly regulated and traditionally conservative aerospace and automotive industries. The most significant contributing factor for this paradigm shift to digital X-ray systems is the cost-saving, which is 5-6 times more (in both computed and direct radiography) when compared to film-based systems. The shift is also being fueled by the bridge of gap by digital systems when it comes to high-resolution images, which used to be a niche for film radiography. Megatrends, such as Industry 4.0, Industrial Internet of Things, and Big Data, are expected to progressively phase out radiography on film.

ADVENT OF PORTABLE RADIOGRAPHY EQUIPMENT

The industry is experiencing significant influx of portable equipment in the recent years. With the need for inspection activities to be carried out at multiple locations and in various orientations, the industry demand for portable testing devices is increasing. The demand for compact and lightweight devices, which enable easier examination, has been a key trend in the market. Innovation in manufacturing technologies is propelling the deployment of these products. Elimination of installation costs with the use of portable devices, which helps in reducing the total cost of ownership (TCO) of these devices, is further helping the manufacturers strengthen their economic position in the market. The oil & gas industry, which employs testing across the industry supply chain for gauging the structural integrity and for continuous monitoring of intricate structures of various sizes, like plates, tubes and drilling machines, is expected to be among the most dominant end-users for portable radiographic equipment.

DIRECT RADIOGRAPHY TO BE THE GROWTH ENGINE

What's leading the pack in digital radiography? Direct radiography is the fastest growing type of radiography with near double-digit growth rate as compared to the overall market. This segment is aided by advancements in hardware, such as tubes, sources, and detectors, as well as software improvements facilitating better user-friendliness and efficiency. The advantages of direct radiography, including shorter exposure times, real-time applications, use of recognition software, reduced inspection time, environmental concerns, portability, and increased dynamic range (enabling multiple thicknesses to be inspected in one shot), are driving their adoption across all industry verticals. Direct radiography equipment is offering guaranteed high ROI to customers, which is the biggest contributing factor for their growth. Significant market opportunity for direct radiography (includes real-time) exists in automotive and aerospace segments, which are witnessing very high growth rates, even exceeding that of the overall direct radiography market.

Is Your Company Ready For Industry 4.0 Transformation?

What is Industry 4.0?

Industry 4.0 is the 4th industrial revolution. To give a little history, industries used steam to make the machine work which increased production and reduced cost in the industrial revolution. The next phase of the revolution was the mass production with implementing electricity and assembly lines. The third revolution introduced automation and computers. We are now here in the fourth revolution through digitizing and networking where we can connect the digital world with the physical world.

With hassle free wireless networking you educate the machine. Earlier the intelligence lied with the humans and machines just helped with the physical work, but now we can educate the machine and the products itself, also get a virtual image. Using Internet of Things (IOT) you can connect all the physical machines with software, networks and censors and they would exchange data with each other making human life and production much more simpler.

How many hours have you spent to hire a mechanic because your machine stopped working and the mechanic failed to understand what went wrong with the machine? With Industry 4.0, the machine will tell you what part has been failed and what has to be replaced. With artificial intelligence, it also tells you which spare parts need to be fixed.

Why Transform to Industry 4.0?

The Cyber ​​Physical systems enable your product to communicate with your machine. Your product will instruct the machine as to the quantity and the type of product that needs to be produced, and the machine is then produces and labels the products. After detecting the product, you can never go wrong with packaging, also your quality check has been performed by the machine while packaging itself.

Industry 4.0 allows you to have a flexible manufacturing process that will better react to customer demands. This new manufacturing technology reduces your cost of production, cost of wastage, reduces errors, increases efficiency due to use of robotics, yields higher revenue, improves customer service and increases innovation. It also allows you to create a virtual image of the real world using 3D printers and help you test your product and know your contingencies beforehand which would allow you to change the process in order to avoid the contingency before you even start your production.

You don't need to manually check your stock. You can add a censor to your forklift and your products, and while stacking up your goods, you get the data of the quality, description, weights and dimension as well as the location of the product. This would immensely reduce errors and damages.

Feed your machines, knowledge of automated systems with this new manufacturing trend and let them communicate with each other while you see your profits rise up high and costs go low.

Evil Secrets of the Car Wash Industry Revealed

All industries have their dark side and the car wash industry is no different. On first glance one might consider the car wash industry a bright star and a shining example of a “clean” industry and for the most part they would be correct. There are over 30,000 carwashes in the United States and most operators are in fact ethical practitioners. The car wash industry is over 10 billion dollars a year in this nation and growing along with America’s love for their automobiles and SUVs.It stands to reason that with 16 million or more cars being sold each year in the United States alone that car washes is nothing a good business in a growth industry. And if you think about out it; God made dirt on the first day, when he created the heavens and the Earth. Carwash owners will find this significant and thank God for making the entire surface of the planet out of dirt.In 2004 the Car Wash Industry has changed the focus of the Industry. We had chastised the Industry and the ICA in their move to attack the home car owner washing in their drive way. Also trying to ban carwwash fundraisers. We had criticized these things previously.Yet, we now see in 2005 that there is a trend again afoot to use environmental laws to stop carwash fundraisers. Luckily this faction of the carwash industry is now butting heads with other owners who have a real soft spot for their communities. Although it took the industry an extra couple of years to change their direction, we still have to applaud this new tact.Now the Carwash Association has done a complete 180-degree turn. Now they believe they have achieved the new direction. There are some comments from Mike Black the ICA-International Carwash Association in his message to the industry, back a couple of years ago worthy of mention.The President of the association needs to address the lack of integrity of some of the rogue carwash owners as well, as they have drawn fire to good car washes and caused actions against good car washes. There are many who consider the car wash industry a black plague; police officers are quick to point out that crime happens at car washes and often unethical employees will sell drugs out the back of a car wash. Sixty minutes did a special of missing personal items out of cars and another focusing on the hot wax deals, which were not wax at all. The IRS profiled car wash owners as corrupt and often tax cheats.While the State of CA attacked car washes also over cheating car washes on payroll and workmen’s comp fees also illegal aliens. Today the carwash industry claims they are changing, but we had already seen the changes this year in an effort to bring the Industry back inline with the proper ethics:http://www.carwashguys.com/00070303_1.shtml.Yes, the car wash industry has a dark side, like any other business. We all need clean cars but at what price? Should car washes be allowed to hurt non-profits, bring crime to the community, cheat on taxes, exploit the labor, trick consumers on add-ons and hire illegal aliens? Many think not, some in fact wish to clean up the car wash industry. What do you think?

Wireless Industrial Remotes With Empowered Technology

In the world of technology, so many changes take place almost at every moment. By using the modern technology as well as scientific up-gradation so many tools and machines are being produced nowadays. Wireless industrial remotes are also a recent up-gradation that is being talked about by the people nowadays. It is actually used in industrial sectors in order to maintain and control the gigantic machines. Need of high productivity as well as safety in the industrial area has made these industrial devices an inevitable inclusion for the engineers.Wireless industrial remote controls are being manufactured with so many variations. They can be used for all types of your mechanical device. Some popular types include Proportional Hydraulic Controls, Transport Leak Detection System, Aircraft Auto Refueling System, Bulk Transport Driver Authorization System and many more. These industrial remote systems are also certified by the registered association so that they can be used in explosive environment too. Because of it, these radio remote controllers are being chiefly used in industrial petroleum sectors, proportional hydraulic control systems, LPG and Anhydrous Ammonia Bulk Transports.As the technological field is continuing its up-gradation by involving the latest innovation, the need of such wireless systems is also increasing at the same time. The modern manufacturers are producing some unique remote control systems that, at the same time, can manage a large amount of work at a single time and also can maintain a safety environment in the technical work field.The following are some examples of popular industrial remotes:Transport Leak Detection Remote Control Systems are chiefly used in passive transport systems. It is a fully automatic leak detection system that mainly inspects leaks at propane and anhydrous ammonia transports. In order to meet the compliance requirements of U.S. HM225A and Canadian B620 regulations, these wireless products are tested by the Design Certified Engineers. This extremely low powered unit can monitor all types of piping as well as hose assembles during the off-loading and loading process.Emergency Shut Down System is another popular application of these radio remotes. These devices are mainly designed for Industrial Plants. This wireless shutdown system is basically developed to reduce the costly hard-wiring as well as manual emergency shut-down switches. One can install any number of radio transmitter units within the area 1,000 ft of a receiver control. This system can also work with the conjunction with the existing as well as new plant safety equipment.Another important wireless industrial system is the Driver Authorization System. It is used in commercial vehicles to prevent unauthorized movement of the vehicles. It can be also used in your existing machines. By using this system one can protect the vehicles from any kinds of unauthorized engine starts. It is actually a low powered micro computer controlled ignition lock out system.Wireless Aircraft Refueling Systems are mainly designed for industrial applications requiring positive operator-to-machine contact. This device is used to refuel the aircraft. This system is also equipped with frequency hopping spread spectrum technology that ensures interference free control of the system.

Filtration Equipment – A Boon To Industries

FiltrationFiltration is the process by which suspended particles are separated from the fluid. It can be done physically or mechanically. Filtration is important to make the fluids clear of dust or other particles which might hinder its usage.Technological advancements have resulted in the innovation of filtration solutions that effectively aid separation of solids from the liquids. There are many industries manufacturing various kinds of filtration equipment which perform the filtration process efficiently.Filter presses were initially used for de-watering wastes. With the introduction of latest mechanisms the filter press gained popularity in large industries.Main usageThe machinery involving industrial filter press is used in the following industries.Food
Chemicals
Pharmaceuticals
Oil
Beverages
CementThese Industries work on the principle of liquid to solid conversion. During the process most of the suspended solid particles do not dissolve completely. Filtration is necessary to separate these solid particles and to make the liquid clear to carry on with further processing.Types of Filtration EquipmentThere are a number of filtration equipment varieties available in the market. A few of them include fully automatic, semi automatic, membrane type, manually operated, etc.How do the filtration equipment function?The structure of the filtration equipment consists of three main parts namely the frame, the pressing unit and the filtering unit. Filtration takes place when the liquid usually called slurry which is of a milk shake like consistency is passed through a number of plates that are clamped to each other. The pressure inside the equipment moves the liquid between the plates so that the solid particles are separated and the filtered liquid is obtained. The maximum the pressure the better is the filtration. The plates can then be removed and cleaned. The filtration process can then be repeated. Thus a pure liquid can be obtained. The solid particles that are separated forms a dry cake which can be easily removed.Qualities of filter pressA good filter press, filtration equipment, or an industrial filter press should possess the following qualities.Provides a good filtration rate
Manageable weight
User friendly operation
Easy maintenance
High temperature and pressure resistance.AdvantagesThe main reasons for the use of the filter press are:Industries engage in high volume productions and it is not practical to use the funnel for filtration.
Filtration machines work on the pressure principle so that the solution can be filtered quickly.
Funnel filter might allow minute particles to pass through it whereas the industrial filter press captures the tiniest particles.
As the press is made up of a number of plates in a chamber, the area available for filtration is wide thus enable large quantity of liquid to be filtered at one time.Importance of FiltrationThe use of the latest technology in the filtration equipment has facilitated high volume filtration processes in big industries. Its usage is extremely important in the food and beverage industries as the presence of solid particles in the food would make it dangerous for consumption.